10.3.1 Corrosion and its prevention
Corrosion
- Destruction of materials by chemical reactions with substances in the environment
- Eg rusting 4Fe + 3O2+ 6H2O → 4Fe(OH)3
How to prevent corrosion?
Surface coating | Sacrificial protection |
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The corrosion of iron is called rusting. A student investigated the rusting of iron. This is the method used.
- Set up the test tubes as shown in the figure below.
- Leave the test tubes for 1 week.
- Examine the nails for signs of rust.
Explain what would happen to the nails in each of the test tubes. (5)
- Tube 1: (nail) rusts because air / oxygen and water present
- Tube 2: (nail) does not rust because no water / only air / oxygen
- Tube 3: (nail) does not rust because no air / oxygen / only water
- Tube 4: (nail) does not rust because paint is a barrier (to water / air / oxygen) or a protective layer / coating (against water / air / oxygen)
- Tube 5: (nail) does not rust because stainless steel resistant to corrosion
Magnesium is fixed to some steel ships. Explain how this prevents the steel from rusting. (2)
- Mg is more reactive than Fe
- So Mg provides sacrificial protection
Explain why aluminium window frames do not corrode after they are made. (2)
- (Aluminium has a coating of) aluminium oxide
- (So the aluminium oxide) protects the metal (from further corrosion)
10.3.2 Alloys as useful materials
Alloys
- Mixture of 2 or more different types of metals
- Not malleable/ductile, hard – different size of atoms disrupt structure – harder to slide – harder than pure metal
Alloys | Composition | Notes |
Bronze | Copper & tin | |
Brass | Copper & zinc | |
Gold (used as jewellery) | Silver, copper & zine | Iron – contain specific amounts of carbon & other metals |
Steels | Iron – contain specific amounts of carbon & other metals | High carbon steel
Low carbon steel
Stainless steels
Resistant to corrosion |
Aluminium | Low density |
Suggest two reasons why 9 carat gold is often used instead of pure gold to make jewellery. (2)
- 9 carat is cheaper
- Pure gold is soft
- Can change the colour
The hip joint sometimes has to be replaced. Early replacement hip joints were made from stainless steel.
Stainless steel is an alloy of iron, chromium and nickel. The diagram below represents the particles in stainless steel.
Pure iron would not be suitable for a replacement hip joint. Suggest why. (1)
- Not strong
The three metals in stainless steel have different sized atoms. Stainless steel is harder than pure iron.
Explain why. (2)
- Structure is different / distorted / disrupted
- So it is difficult for layers / atoms / particles to slip / slide (over each other)
10.3.3 Ceramics, polymers and composites
Glass
Hard, see-through, unreactive
Types | Soda-lime glass | Borosilicaate glass |
How to make | Heat a mixture of sand, NaCO3, limestone | Melt sand & B2O3 at higher temp than soda-lime glass |
Clay ceramic
- Eg pottery & bricks
- Made by shaping wet clay, then heating in a furnace
Polymers
- Long chain molecule made from joining many short molecules (monomers) together
- Strong intermolecular force – hard to break – solid at room temp
- Different polymers, different properties, different uses
Poly(ethene) is not biodegradable. Give one problem caused by waste poly(ethene). (1)
Disposal / lack of space / does not decompose in landfill sites
Complete the equation below to show the formation of poly(propene) (3)
Properties of polymers
- Depends on what monomers they are made from & conditions under which they are made
- Eg Low density (LD) & high density (HD) poly(ethene) are produced from ethene
Thermosoftening polymer | Thermosetting polymer |
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Melamine is a polymer used to make non-disposable cups. Melamine does not melt when it is heated.
Explain why. (2)
- (Melamine is a) thermosetting polymer
- Which contains crosslinks / bonds between polymer chains
Explain why thermosetting polymers are better than thermosoftening polymers for saucepan handles. (2)
- Thermosetting polymers do not melt (when heated)
- Due to cross-links (between chains)
Poly(ethene) is a thermosoftening polymer that melts when heated. The diagrams show a thermosetting polymer and a thermosoftening polymer.
The thermosetting polymer does not melt when heated. Use the diagrams and your knowledge of structure and bonding to explain why. (3)
- There are (covalent) bonds / links between chains or crosslinks
- Which are strong
- So the bonds between chains cannot be (easily) overcome / broken (by heating)